Various Type Auto Plastic Injection Parts Lamp Mould Car Bumper
Mold
Mould Information:
| Main Technique Parameters |
Cavity/Core
Material | 718H, P20, NAK80, 2316,2738,Din2344,H13 and available |
| Product Material | ABS, PC, PP, PVC, POM, PMMA, PS, PE, PET, Rubber, Silicone, PA,
PBT, PEI, etc. |
| Base | LKM or by requested |
| Structure | Double color injection mould, Solid Mould, Insert Mould, Mould with
Slide, Mould with Lifter |
| Runner System | Hot runner, Cold runner |
| Cavity | Single cavity, multi-cavity by requested |
| Finish | Corrosion word, Mirror finish, Brushed |
| Longevity | 0.5-1 million shots |
| Mould standard | HASCO, DME, MISUMI, or by requested, etc. |
| Software | CAD, Pro-E, UG, etc |
| Tolerance | ± 0.05mm |
| Design Time | 3-7days |
| Sample time | 3-7days |
| Main Technique | Milling, Grinding, EDM, Wire-cutting, Engraving, CNC, and 2.5
Dimension test, etc. |
| Production time | 2-7 weeks, depends on mould structure |
| Packing | Wooden case, PE, or by request |
| Plastic Mold (Moulds) production process | Description |
| 1. 3d Design/Samples for quotation | According to 3D drawing or samples for quotation. |
| 2. Negotiations | Including the price of moulds, moulds sizes, material for cores &
cavities, the weight of products, part cost, payment, moulds
lifetime, delivery, etc. |
| 3. Purchasing Order | After the customer confirming the mould design and quotation. |
| 4. Making mold(moulds) | Confirm drawing, start to do DFM,mold flows and mold detail agreed
with the customer, start production. |
| 5. Production schedule | Every week we will feedback to the customer a mold
progress(picture). |
| 6. sample shoot | We provide the moulds test samples for confirmation(about 10-15
pieces), then, get your signature sample, mass production. |
| 7. Package | Wooden case for moulds, cartons for parts, or as your requirements. |
| 8. Delivery | deliver goods by air or by sea. |
Material:
Injection mold material: 718H, 738, SKD-61, NAK80, S136, S136H,
8407, hardness 46-50, heat treatment
Die casting mold material: S 8407, hardness 48-52, Japan SKD-61.
Plastic Material:
ABS,AS,PP,PPS,PC,PE,PEI,PES,POM,PMMA,PS,HDPE,TPE,TPU etc.
Alloy material: zinc alloy, aluminum alloy, magnesium alloy
Machines:
Many machine tools are imported from America and Japan, which can
ensure the processing precision, good quality.they are plastic injection machines, die-casting machines. High-speed CNC
machines centers. CNC engraving and milling machine, mirror plane
EDM. Low-speed wire cutting machines. Deep hole drilling machine.
EDM machines. Milling machines. Grinding machines. 3-D and 2.5-D
Coordinate Measuring Machines.
Injection Mould Description:
Most thermoplastics can be processed by Injection Moulding. It is
used to produce all kinds of plastic parts for a wide variety of
applications, commonly such as plastic housings or body protectors,
boxes, trays, cups, mats, caps, fittings containers, buckets and so
on.
Such as household appliances, consumer electronics, power tools,
automotive dashboards. Power-tool housing, Disposable razors,
Electrical Switches, Crates/Recycling boxes, Automotive dashboards,
Television Cabinets, Drug Inhalation Units, Automotive bumpers,
Wheelie bins, Syringes, Telephone handsets, Washing-up bowls, DVDs
player, Bottle Lids/closures, Battery Casings,
Injection molding is also used to produce several everyday items
such as toothbrushes or small plastic toys. Many medical devices,
including valves and syringes, are manufactured using injection
molding as well.
FAQ:
1. What is your business?
A. Precision Plastic Mold manufacture
B. Medium and large plastic mold manufacture
C. Injection molding
D. professional designing and making
E. R&D service
2. How about tolerance?
Mold tolerance is 0.005 mm, Product tolerance is 0.02 mm.
3. What steel do you usually use?
We usually use steel of P20, P20H, H-13,O-1,S-7,420,420H,D2, NAK80,
1.2311, 1.2711,1.2344,1.2510,1.2083,1.2316 and 1.2379.
4. What standard components do you usually use?
We use standard components from LKM, DAIDO, HASCO, DME. (Hot
Runner: MOLD MASTER, HUSKY, DME, HASCO, INCOE, THERMOPLAY, YUDO.)
5. What do you need for a quotation?
We need 2D part drawing & 3D drawing, and specific mold or part
requirements.
2D File Format dwg /dxf /pdf/jpg ,3D Model Format step /x_t /igs
/prt
6.How about your mold payment terms?
Mold payment terms:40%-30%-30%.The first payment is when you sign
the order, you should pay us 40% of the total value; the second
payment is when you receive our sample product, you should pay us
30% of the total value; the last payment is when we deliver the
mold for you, you should pay off the balance payment,30% of the
total value.
7. How about your part payment terms?
Part payment terms:50%-50%.The first payment is when you sign the
order, you should pay us 50% of the total value to purchase the
material; The last payment is when we deliver the part for you, you
should pay off the balance payment,50% of the total value.
8. What’s your after-sales?
After-sales: Our customer’s mold drawings and the whole data will
be kept in a database for 5 years at least.so that when you need
our technical support or service, we can be easy and possible to
serve you and your customers.
