Single Cavity Auto Plastic Injection Tooling For Home Appliance
Mould Information:
| Name | Single Cavity Auto Plastic Injection Tooling For Home Appliance |
| Plastic material | PC,PA,PPR,PP.PE,ABS,POM,PPH…etc |
| Steel of Cavity & Core | DIN 1.2316/ DIN 1.2738/DIN 1.2344 /M300/ 718/ P20..etc |
| Steel of Mouldbase | S50C.LkM standard…etc |
| Nos of Cavity | Customized |
| Hardness of Cavity & Core | 42-45HRC |
| Hardness of Wear Parts | 42-48HRC |
| Core pulling system | Motor /oil cylinder/ stripping plate, angel pin…etc |
| Mould Accessories | DME/HASCO Standard … |
| Cooling system | In core baffle cooling and in cavity plate chain drilling type
cooling |
| Surface finish | Diamond polish, |
| Molding life | 500,000-1,000,000shots |
| Runner | Cold or Hot |
| Delivery time | 35 days |
| Packing | wooden case |
| Plastic material | PP, PC,PVC, Silicone,Rubber,PPA, ABS, PE, Acrylic,POM, PA6,HDPE,
etc. |
| Steel of cavity and core | Commonly used material as below: SCHMOLZ: P20HH, 2738, 2083H,2343, 2344, etc. DIN: 1.2738,1.2083, 1.2343, 1.2344, 1.3343, etc. AISI: P20, H13, D2, D6, M2, etc. ASSAB: 718HH, Nimax, 8402, 8407, XW-10, XW-5, EM2, etc. Japanese: HPM2, NAK80, SKD61, SKS3, SKD11, DC53, SKH51, etc. |
| Runner | 1.Hot Runner: (Synventive from Netherland) or as your requests. 2.Cold Runner. |
| Mold life | Commonly used: 1. 300,000-500,000 shots for 1 year under normal use procedure for
pre-hardness steel material. 2. 5.00,000 shots for 1 year under normal use procedure for heat
treatment steel material. |
| Delivery time | Depends on the size and structure. Normally: 25-30 working day. |
| Machine center | High-speed CNC, Wire cutting, EDM, Grinder, Great Grinder, CNC
milling, Drilling and milling, Stamping punching machines,
injection machine, Inspection. |
| R&D | 1. Drawing design and making for products and mold; 2. Mold drawing revising; 3. Production time and quality control in each machining process. |
Mold and Injection Part Material
We offer a range of materials in standard mold steel such as LKM,
Finkl Daido steel and our Chinese material like P20, H13, S50, etc.
Product materials including ABS, Nylon, Acetal, Polystyrene,
Polypropylene, PC, PVC, UPE, etc and relative composite material
ABS with Glass filling, Nylon with Glass filling, PC with glass
filling, etc.
Any special materials or requirement, our engineer team will
consult with you before production, we will order these materials
from China local market or you send to us.
Injection Mold Design Manufacturing
Our injection molds design from a few thousands to ten thousands
production or more, from automotive, medical, electronics, PC and
consumer products etc, our engineer team will customized products
to you from mold design to production, choice appropriate mold
materials and optimized machining process to reduce lead time and
costs, as usual, these local molds will be injected in our plant.
Normally,those high standard molds will be exported to oversea, we
used DME and HASCO international mold standard to design and
manufacturing.
Mold and Plastic Part Quality
Our engineers use DFM for all of the parts from molds to
production, the molds design we will usually use Mold flow
simulation review, from mold base, steel, electrode, runner system
the whole process inspection and report. Especially, the mold base,
steel, runner system we ask detail certification before machining,
during machining, our engineers check the process strictly to
ensure each stage part perfect.
Plastic injection parts we will inspect them from raw materials
certification to sample, pre-production till final production, our
quality team is more attention to check them and report relative
data to make sure all of parts meet requirement.
Injection Mold and Injection Part Tolerance
Our quality team is strictly complying with ISO system procedure to
control each of stage process, based on DIN 16742 standard to
implement, If our customers have any special requirement, our
engineer team will consult with your priority to fix agreement
specification to ensure product tolerance.
Secondary Machining Process
HW mold company offers more secondary finishing service to
customers' needs like painting, silk-screen, Ultrasonic welding,
packaging, assembly, etc in order to make the product aesthetic as
customers' needs, and provide more good solutions for good quality.
please kindly visit our product finishing service in detail.
FAQ About Plastic injection mold
Q1: What kind of molds do you make? Plastic injection mold,
Compression mold or something else?
A1: We are mainly making plastic injection mold and die-casting
mold.
Sometimes we also make rubber molds according to our customer’s
requirements.
Q2: Do you build hot runner plastic moulds?
A2: Yes. We build hot runner Plastic Moulds and specialized in many
different systems, such as DME, Master,Mastip, Hasco, Yudo, Incoe,
Husky,etc.
The manifold recommended for your tool is selected to meet your
individual needs.
Q3: What types of files do you accept (drawings)?
A3: With our CAD systems we can accept the following files:
STP, IGS, DXF, DWG, Cad Key PPT, STL, X_T, CATIA, UG files, etc.
Q4: What kind of steel do you use for plastic mouldings?
A4: We can use any type of steel appointed by customer or popular
in the market.
Such as P20, 718, 8407, NAK80, H13, S136, DIN 1.2738, DIN 1.2344,
etc.
Q5: Can you provide the steel certificate and heat-treatment
certificate?
A5: Yes, We can provide steel certificate or hardness certificate
to prove.
Q6: Can you make the texture/text/heat-treatment/nitriding for the
injection mold plastic?
A6: Yes, As a plastic mold factory, we have long-term cooperated
subsidiary factories that do those processes.
They are professional and well reputed in our local market.
Q7: How long is the lead-time for a plastic injection mold?
A7: It all depends on the mold’s size and complexity. Normally, the
lead time is 25—45days.
If the Plastic Mouldings are very simple and not big size, we can
work out within 15 days.
Q8: Do you make spare parts for your customer?
A8: Yes, we will provide spare parts for the mold if needed or
required by clients.
Q9: How do you pack the plastic moulds?
A9: We pack the plastic moulds with a wooden box.
There are the main 3 operation steps.
First Step: We daub some rust preventive oil on the mold.
Second step: We pack the mold with thin plastic film to avoid
moisture.
Third step: We put this plastic film packed mold in a wooden box,
and fix it to avoid any movement.
FAQ About plastic injection moulding parts
Q10: How many injection plastic mouldings machines do you have?
A10: We have 40 sets of plastic Injection Mouldings machines.
Q11: what are the minimum & maximum unit weight and size your
machines can produce?
A11: Our machines produce unit parts from 1 gram to 6000 grams of
weight.
Our machines can produce the maximum size of unit plastic part:
1.5*1.5*1.5 meters.
Q12: What kind of plastic materials you usually use?
A12: We are specialized in producing plastic products with the
following materials:
PP, ABS,PC,POM,PA,HDPE,HIPE,PS,AS,PBT,PET,PMMA,PVC and so on.
Q13: How do you pack the plastic molded parts?
A13: We pack the plastic molded parts by thick-wall cartons.
If the finished surface of plastic molded parts requires safe
protection to avoid scratches, we will use a bubble plastic bag to
pack the parts.
FAQ About Worldwide Delivery
Q14: Can you deliver the plastic moulds or plastic products to our
factory?
A14: Yes, We have cooperated with many international logistics
companies for years.
And we have full experience to manage the delivery directly to the
client's factory or
appointed warehouse.
